Sunstone Omega PA250i with CNC Weld Head – Multipurpose Microwelder System x 2

Best Seller Sunstone Omega PA250i with CNC Weld Head – Multipurpose Microwelder System x 2 Only USD $10.200.00. Good condition and ready to use Come 1 Year Warranty.

The Omega PA250i Copper Tab Battery Welder is capable of welding highly conductive metals such as copper and aluminum. It also comes in a CNC version that is capable of performing all the same tasks with the assistance of a CNC table.

This system brags an all new design and performance. This latest update takes all of the great features from our previous model and adds to it a new motorized weld head adding greater control, precision, and uniformity to every weld. Manufacturers can produce lighter, more compact battery packs without compromising power or capacity.

Features and Benefits of the Sunstone Omega PA250i Copper Battery Tab Welder:

Solderless Connections – The metals are fused together at the weld spot for a continuous connection and no voltage drops.
Clean Weld Spots – During the welding process, surface contaminants are burned off, allowing for strong, clean welds.
Weld Dissimilar Metals – Sunstone Spot Welders can weld any combination of metals, such as Copper to Aluminum.
Small Heat Affected Zone – The heat-affected zone (HAZ) is very small and very localized to ensure no degradation to the battery. The 250i provides enough energy to make the weld without affecting the integrity of the cell.

• Welding Energy Range: 0.2 to 250 Joules (Watt-seconds), adjustable in precise 0.2 Ws increments.
• Available Energy Settings: 20,000 distinct power settings for micro-fine tuning.
• Material Thickness Capacity: Effectively welds materials ranging from 0.0005” to 0.030” (0.0127 mm to 0.75 mm).
• Weld Spot Diameter: Approximately 0.1 mm to 5.0 mm.
• Maximum Welding Speed: 1 weld every 0.5 seconds (up to 120 welds per minute).
• Waveform Visualization: Digital on-screen live waveform graphs and histograms for real-time quality control. 

• Weld Head Type: Motorized, Pulse Arc Weld Head (PAWH) specifically modified for robotic/CNC mounting plates.
• Triggering Inputs: Fully compatible with Programmable Logic Controllers (PLC), automated robotic work cells, or foot pedals.
• Automation I/O Ports: Built-in PLC-ready interface featuring 5 outputs and 2 inputs to synchronize with motion-control tables (such as Janome Cartesian Robots).
• Remote Schedules: Supports up to 127 remote welding schedules for instant profile switching during automated runs.
• Profile Cloning: Allows operators to export, import, and clone exact weld parameters via Wi-Fi or USB to keep multiple units identical.
• Lock-Out Mode: Restricts unauthorized on-screen parameter adjustments to preserve strict quality control on the production line. 

• Control Interface: 25 cm (approx. 10-inch) advanced color touchscreen display supporting 20+ languages.
• Arc Start Technology: Adaptive weld ignition and Pico mode for localized, ultra-low heat-affected zones (HAZ) to safeguard internal battery chemistry.
• Standard Electrode: Accommodates 1.0 mm multipurpose micro-TIG electrodes (0.5 mm options available for micro-scale components).
• Power Supply Input: 110 / 220 VAC auto-switching for international power compatibility.
• Physical Weight: ~33 to 37 lbs per power supply unit. 

• 2x Sunstone PA250i Pulse Arc Power Supply Units
• 2x Advanced Digital Color Touchscreen Controllers
• 2x Motorized PAWH-CNC Precision Weld Heads
• 2x Shutter, Communication, and Power Cables
• 2x Shielding Gas Hoses & Gas Splitter Fittings
• Starter Electrode Vials & Diamond Sharpening Disks